Fittings, Components, and Associated Tools

ABSTRACT

Fittings that generally include a unitary body having an outer surface and an inner lumen forming a void within said unitary body. The lumen is configured to receive threads for mating with the threads of a female sub end of a pipe or tube. The outer surface includes at least one aperture for receiving a tool that can be inserted within said aperture so as to rotate the fitting about an axis that extends through the lumen of the unitary body. The at least one apertures provide a safe and convenient way to tighten and loosen the fitting during the process of coupling pipe or tubing.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.17/314,283, filed May 7, 2021, now U.S. Pat. No. ______, which is acontinuation of U.S. patent application Ser. No. 16/803,613, filed Feb.27, 2020, now U.S. Pat. No. 11,028,949, which is a continuation of U.S.patent application Ser. No. 15/372,925, filed Dec. 8, 2016, now U.S.Pat. No. 10,627,026, which claims the benefit of U.S. Provisional PatentApplication Ser. No. 62/265,656, filed Dec. 10, 2015, each of which ishereby incorporated herein by reference in its entirety.

BACKGROUND 1. Field of the Invention

The present invention is generally directed to fittings, components, andassociated tools for use in coupling pipe and tubing.

2. General Background of the Invention

Pipe and tubing unions have many applications in fluid handlingservices. Such applications include potable water applications, such asjoining copper tubing together, as well as more hazardous andsophisticated applications, such as joining piping together forhazardous service operations at high pressure.

One type of union that has gained popularity is the hammer union. Asshown in FIGS. 1-2 , the hammer union has a nut 1 that is disposedaround a male sub end 3. The male sub end has a flange 5 that isconfigured to mate with a female sub end 7. The flange 5 has a diameterthat is sufficient to permit the nut 1 to slide over the flange so as todispose the nut on the male sub end 3. After placing the nut over themale sub end flange 5, a set of segments 9 can be mated together overthe male sub end 3, and held in place with snap ring 11. The segmentsinclude a lip 13 that prevents the nut from sliding over the male subend flange 5. Segments are not always used, however, such as where themale sub end flange is large enough to catch the hammer union nut andprevent it from sliding off the end of the male sub end.

Turning now to FIG. 2 , after the segments are in place, the nut istightened by first manually aligning the threads on the nut with thethreads on the female sub end 7, and thereafter hitting three tabs onthe nut with a sledge hammer until achieving a seal. Once the serviceapplication is complete, the pipe can be decoupled, again by use of asledge hammer to loosen the fitting.

Problems can arise, however, from the use of hammer unions. For example,hammer unions are susceptible to fatigue caused by the repeated hittingof the nut part of the fitting with a sledge hammer. In some instances,the fatigue in the fitting can make it more difficult to form the sealbetween the male and female sub ends. In other instances, the fatiguecan also lead to hairline cracks in the fitting. When leaks occur duringoperation of a system, a user has a tendency to again hit the hammerunion nut with a sledge hammer in order to further tighten the union'sseal to stop the leak. Under certain known high pressure oil and gasservices, the hit to a fatigued hammer union under service conditionshas caused an explosion to occur, which has unfortunately resulted inthe death of those around the fitting.

Attempts have been made to overcome these and other deficiencies inhammer unions. For example, U.S. Pat. No. 6,764,109 to Richardson et al.discloses disposition of an o-ring seal between the female and male subends of a hammer union, so as to help prevent leakage via compression ofthe o-ring as the union is tightened.

U.S. Patent Application Serial No. 2015/0226355 to Ungchusri et al.discloses a hammer union that locates a plurality of load segmentsbetween a hammer union nut and the male sub end in order to helpwithstand horizontal loads occurring when the hammer union is assembled,thereby reducing fatigue in the union.

U.S. Pat. No. 6,945,569 to Diaz et al. discloses a hammer union where asegment interfaces with the union's nut and the male sub end flange in aconical arrangement in order to reduce stress in the nut segment so asto prevent deformation of the nut section of the union.

U.S. Pat. No. 9,186,780 to Dumaine et al. and U.S. Patent ApplicationSerial No. 2014/0260817 to Wilson et al. disclose wrenches that can bedisposed around the tabs of a hammer union to tighten and loosen theunion without imparting the fatigue caused by the use of a sledgehammer.

U.S. Patent Application Serial No. 2008/0136168 to Ungchusri discloses amodified hammer union nut that includes a web having impact holes forreceiving a sliding hammer that can be used to tighten and loosen thenut.

U.S. Patent Application Serial No. 2015/0369415 to Bond et al. disclosesa restraint system for securing temporary flow lines that contain hammerunion fittings. The system includes endless loop slings that are securedto the flow lines in order to arrest movement of the flow lines during acatastrophic failure of the flow line system.

In view of the background in this area, there remain needs for improvedand/or alternative fittings, components, and associated tools for use incoupling pipe and tubing. The present invention is addressed to thoseneeds.

SUMMARY OF THE INVENTION

In one aspect, the invention relates to a fitting for use in couplingpipe or tubing. The fitting includes a unitary body that has a length, adistal end, a proximal end, an outer surface, and a lumen. The outersurface extends around the length of the unitary body between theproximal and distal ends of the body. The lumen extends within theunitary body in a distal direction from the unitary body's proximal endsuch that the lumen defines a void within the unitary body. A portion ofthe lumen is cylindrical and includes threads that are configured toreceive a threaded female sub end of a pipe or tube. The unitary bodyfurther includes at least one aperture that extends from the outersurface of the unitary body and ends at a location within the unitarybody. The at least one aperture is configured to receive a tool forrotating the fitting around an axis extending between the proximal anddistal ends of the unitary body so as to permit the tightening andloosening of the fitting to a threaded female sub end of a pipe or tube.

In another aspect, the invention relates to a casting for a fitting foruse in coupling pipe or tubing. The casting includes a unitary bodyhaving a length, a distal end, a proximal end, an outer surface, and alumen. The outer surface of the unitary body extends around the unitarybody's length between the proximal and distal ends of the unitary body.The lumen extends within the unitary body in a distal direction from theproximal end of the unitary body to form a void within the unitary body.The outer surface includes eight raised portions, each of which extendsradially outwardly from the center line of the lumen that extendsbetween the proximal and distal ends of the unitary body so as to raisethe outer surface of the unitary body at each raised portion. Eachraised portion is also configured for boring so as to create an aperturein each of the raised portions. Additionally, a portion of the lumen iscylindrically shaped such that it is configured to receive threading topermit receipt of a threaded female sub end of a pipe or tube.

In yet another aspect, the invention includes a tool for use intightening or loosening a fitting that couples pipe or tubing. The toolincludes a bar having an elongate body occupying a cylindrical shape andhaving a proximal end and a distal end. The tool also includes a bellhead that has a proximal end and a distal end, where the proximal end ofthe bell head includes an aperture that is configured to receive thedistal end of the elongate bar. The aperture is configured to affix thedistal end of the elongate bar such that the elongate bar can swing backand forth in a bi-directional manner within the aperture. The bell headalso includes a distal end that is configured for insertion into anaperture of a fitting for use in coupling pipe or tubing.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 provides a cross-sectional view of a prior art hammer union.

FIG. 2 provides a perspective view of a prior art hammer union.

FIG. 3A provides a perspective view of an illustrative embodiment of theinvention.

FIG. 3B provides a right hand elevation view of the illustrativeembodiment in FIG. 3A.

FIG. 3C provides a front elevation view of the illustrative embodimentdepicted in FIG. 3A.

FIG. 3D provides a rear elevation view of the illustrative embodimentdepicted in FIG. 3A.

FIG. 4A provides a right hand elevation view of an illustrativeembodiment of the invention.

FIG. 4B provides a rear elevation view of the illustrative embodimentdepicted in FIG. 4A.

FIG. 5 provides a cross-sectional view of an illustrative embodiment ofthe invention.

FIG. 6 provides a perspective view of an illustrative embodiment of theinvention.

FIG. 7A provides a perspective view of an illustrative embodiment of theinvention.

FIG. 7B provides a right hand elevation view of the illustrativeembodiment in FIG. 7A.

FIG. 7C provides a perspective view of the illustrative embodiment inFIG. 7A.

DETAILED DESCRIPTION

For the purposes of promoting an understanding of the principles of theinvention, reference will now be made to certain embodiments thereof andspecific language will be used to describe the same. It willnevertheless be understood that no limitation of the scope of theinvention is thereby intended, such alterations, further modificationsand further applications of the principles of the invention as describedherein being contemplated as would normally occur to one skilled in theart to which the invention relates.

FIG. 3A depicts a perspective view of an illustrative fitting F of theinvention, and FIG. 3B depicts a right hand elevation view of theembodiment depicted in FIG. 3A. As shown, the fitting F includes aunitary body UB having a length LE, a distal end DE, a proximal end PE,an outer surface OS, and a lumen LU. The outer surface OS generallyextends around the length of the unitary body UB and across the face ofthe proximal and distal ends PE, DE.

The fitting F has a lumen LU that extends within the unitary body UBfrom the proximal end PE to the distal end DE so as to permit the flowof a fluid through the unitary body UB. The lumen LU is cylindrical andoccupies a first diameter D1 and a second diameter D2. The firstdiameter D1 is greater than the second diameter D2, and the firstdiameter D1 includes threads that are configured to receive a threadedfemale sub end of a pipe (not shown). The threads start at the proximalend PE of the unitary body UB and extend distally into the firstdiameter D1 of the lumen LE and end at a proximal location from thedistal end DE, at approximately the beginning of the second diameter D2,but the threads may terminate at any suitable location within the lumenLU.

The second diameter D2 can be such a size so as to catch the flange on amale sub end (not shown) in a manner to prevent the fitting F from beingable to slide over the flange of the sub end. Alternatively, the seconddiameter D2 may be of sufficient size to permit the fitting F to slideover the flange of a male sub end, so as to permit the fitting F to bereadily replaced or exchanged with another fitting F. In thisembodiment, a set of segments (not shown) can be disposed around themale sub end to form a stop that catches the fitting F and prevents itfrom slipping off the male sub end during installation.

The unitary body UB depicted in FIGS. 3A and 3B also includes eightapertures AP disposed along the outer surface OS of the unitary body UBin a manner so as to form a part of the topography of the outer surfaceOS of the unitary body UB. Each aperture AP extends from the outersurface OS of the unitary body UB and ends within the unitary body UB.Each aperture AP is configured to receive a tool 100, as describedherein, for rotating the fitting F around an axis AX that extends fromthe distal end DE to the proximal end PE so as to permit the tighteningand loosening of the fitting F to a threaded female sub end of a pipe ortube. As shown in FIGS. 3A-3B, the axis AX extends along the center-lineof the unitary body UB, however, in certain embodiments, the axis AX maybe off-set, such as may be useful in an application where the lumen LUof unitary body UB is offset from the center line of the unitary bodyUB.

As shown in FIGS. 3A-3B, each aperture AP includes a protrusion P thatextends from the wall AW of the aperture AP into the aperture AP. Theprotrusion P is of sufficient diameter and sufficiently extends into theaperture AP so as to releasably secure the tool 100 that can be used toloosen or tighten the fitting F. Although each depicted aperture AP isgenerally of a cylindrical shape, any shape may be used. Suitable suchshapes can include rectangles, cubes, triangular and square basedprisms, rectangular prisms, hexagonal prisms, elongated cylinders,cones, partial spheres, and the like. Moreover, the apertures AP maytake any suitable form so as to permit a tool 100 to releasably engagethe aperture AP so as to rotate fitting F around the axis AX and securethe seal between the male and female sub ends (not depicted). Theapertures AP depicted in FIGS. 3A-3B have a sufficient depth AD and thewalls of the apertures AW have sufficient thickness so as to permit thetool 100 to provide sufficient force so as to tighten the fitting F in amanner that seals the interface of the male and female sub ends withoutdamaging the apertures AP or their walls AW.

Additionally, the apertures AP depicted in FIGS. 3A-3B have a bevel ABlocated along the inner wall of the aperture AP at the opening of theaperture AP. The bevel AB assists a user with insertion of the tool 100within the aperture AP. In other embodiments, the bevels AB are notincluded, such as where the tool 100 is designed for easy insertion intothe apertures AP.

As also shown in FIGS. 3A-3B, the outer surface OS of the fitting F alsoincludes lower topographical LT portions that are adjacent to the wallsAW of the apertures AP. The depth of the lower topographical LT portionscan be varied, along with the aperture depth AD and thickness of theaperture wall AW so as to provide fittings F that are suitable forvarying applications. In some applications, for example, a low profilemay be needed for the fitting F, and in these applications, the depth ofthe apertures AD may need to be minimized and may even result in theelimination of lower topographical LT portions adjacent to the aperturewall AW. In normal clearance applications, the topography of the outersurface OS will typically provide for the presence of lowertopographical LT portions adjacent to the aperture wall AW.

FIG. 3C provides a front elevation view of the distal end DE of thefitting F illustrated in FIG. 3A, and FIG. 3D provides a rear elevationview of the proximal end PE of the fitting F illustrated in FIG. 3A. Asshown in FIGS. 3C-3D, the openings of each aperture AP occupy the sameelevation of the outer surface OS so as to form a relatively flatoverall opening height at each aperture AP. Each aperture AP isconnected at its opening with a ridge R that extends from the lowertopography LT between the apertures AP to the opening of the apertureAP. Although the depicted ridges R reach the aperture AP openings, inother embodiments, the ridges R may not reach the aperture AP openings,and may even occupy the same elevation as the lower topographies LT. Infact, in certain embodiments, the fitting F can have apertures AP thatvary in height as compared to one another, if desirable.

As depicted in FIGS. 3C-3D, the fitting F appears generally circularfrom the side, and has a height H as can be measured by standing thefitting F on an opening of an aperture AP. Although the depicted fittingF appears circular from the side, the fitting F topography may varythereby causing the side view to vary. For example, the number ofapertures AP can vary from a single aperture AP, to more than eight. Inan embodiment comprising only three apertures AP, for example, the sideview of the fitting F may appear triangular, such as where the ridge Rconnecting the apertures AP has an elevation similar to the lowertopography LT between the apertures AP. Likewise, a fitting F havingonly four apertures AP may have a square-like side view, such as wherethe ridges R extend to openings of the apertures AP and maintain theirheight between apertures AP.

Returning to FIGS. 3C-3D, the top surface of each ridge R line departsfrom the aperture wall AW at an angle of 22.5 degrees α, and given thatthe fitting F has eight apertures AP, they are generally disposed aroundthe fitting F every 45 degrees β.

Turning to FIG. 3D, the each wall AW of each aperture AP on the proximalend of the fitting F includes a hole PH for locating the protrusion Pinto the aperture AP. In the depicted embodiment, the protrusion hole PHis one-quarter (¼) inches in diameter and the protrusion P is pressedinto the hole using conventional techniques, such that it extends adistance of roughly five-thirty seconds ( 5/32) of an inch into theaperture AP. The hole PH can be any suitable shape, however, dependingon the shape of the protrusion P, e.g. cylindrical, cuboid, or the like,and can be of any suitable dimension to accommodate the protrusion P.Moreover, the protrusion P may be formed into the fitting F duringcasting, as discussed below, thereby eliminating the need for aprotrusion hole PH. In certain embodiments, the apertures AP can includetwo protrusion holes PH, such as when it is desirable for the protrusionP to extend across the diameter of the aperture AP. These embodimentscan be desirable such as when the depth of the apertures AD are minimaland the tool 100 end is configured to catch the protrusion P so as torotate the fitting F. Additionally, a fitting F can be constructedwithout any protrusions P, or may optionally include protrusions P in asubset of the total number of apertures AP on the fitting F.

As discussed herein, the fitting F can be modified to accommodate avariety of different services. For example, the dimensions of thefitting F depicted in FIGS. 3A-3D can be varied to accommodate thecoupling of different sized pipe. The following table providesdimensions for an illustrative subset of piping applications.

Pipe Size 2″ 3″ 4″ H 7 1/8″ 8 1/4″ 10 5/8″ LE 2 5/8″ 2 3/4″ 3 3/4″ APDiameter 1 1/4″ 1 1/4″ 1 1/4″ AD 1 1/8″ 1 1/8″ 1 1/8″ AW thickness 5/32″5/32″ 5/32″

As shown in the above table, the thickness of the aperture's wall AW,the diameter of the aperture AP, and the depth of the aperture AD, donot typically vary across different fitting F sizes. In someembodiments, however, it may be desirable to vary some of thesedimensions depending on the overall fitting F design, such as itsoverall height, etc. As such, any suitable dimensions may be used inillustrative embodiments of the inventions, including but not limited toaperture AP diameters of one-half (½) inch, three-quarters (¾) of aninch, one (1) inch, one and a half (1½) inches, one and three-quarters(1¾) of an inch, or two (2) inches and the like. The depth of theaperture AD can be varied in a similar manner.

FIG. 4A depicts a right hand elevation view of an illustrative fitting Fof the invention, and FIG. 4B depicts a rear elevation view of theembodiment depicted in FIG. 4A. The depicted fitting F includes eightapertures AP, each of which includes a protrusion P for releasablysecuring a tool 100 for rotating the fitting F about an axis. Theproximal end PE of the fitting F includes holes PH that secure theprotrusions P into the fitting F, such as by way of a compressionfitting F. The fitting F also has a distal end, which like the proximalend is generally flat. The fitting F appears generally octagonal fromthe side, and has a height H as can be measured by standing the fittingF on an opening of an aperture AP. The fitting F includes a unitary bodyUB having an outer surface OS that is of the same general elevationalong the length LE of the unitary body UB, so as to eliminate any lowertopography areas LT along the outer surface OS. The fitting F also has acylindrical lumen LU having a first diameter D1 and second diameter D2.The first diameter D1 is greater than the second diameter D2, and thefirst diameter D1 includes threads that are configured to receive athreaded female sub end of a pipe (not shown). The threads start at theproximal end PE of the unitary body UB and extend distally into thefirst diameter D1 of the lumen LE and end at a proximal location fromthe distal end DE, at approximately the beginning of the second diameterD2.

FIG. 5 depicts a cross-sectional view of an illustrative fitting F ofthe invention. The fitting F has a unitary body UB having a length LE, adistal end DE, a proximal end PE, an outer surface OS, and a lumen LU.The outer surface OS extends around the length LE of the unitary body UBand across the face of the proximal end PE and the face of the distalend DE.

The fitting F has a lumen LU that extends within the unitary body UBfrom the proximal end PE to the distal end DE so as to permit the flowof fluid through the unitary body UB. The lumen LU is cylindrical inshape and occupies a first diameter D1 and a second diameter D2. Thefirst diameter D1 is greater than the second diameter D2, and the firstdiameter D1 includes threads that are configured to receive threadedpipe. The threads start at the proximal end PE of the unitary body UBand extend distally into the first diameter D1 of the lumen LU.

The second diameter D2 is smaller than the first diameter D1 anduniformly extends to the distal end DE of the unitary body UB, where theunitary body UB is configured to connect to a flange on a piece ofequipment (not shown). The distal end DE of the unitary body UB includesthreaded recesses TC for receiving bolts to secure the flange of theequipment to the unitary body UB and can also include a raised face RFto help seal the flange connection when made up.

The depicted fitting F also includes a plurality of apertures APdisposed circumferentially around the proximal end PE of the unitarybody UB. Each of the apertures AP extends from the outer surface OS ofthe unitary body UB and terminates at a location within the unitary bodyUB. Each aperture AP has a depth AD that is sufficient to receive a tool100 for rotating the fitting F to tighten the threads of the proximalend PE to a pipe. Each aperture AP also includes a threaded bore TB thatconnects the aperture AP to a portion of the threads that reside beneaththe aperture AP. The unitary body UB has a length LE that is sufficientfor the service and can illustratively be three (3) inches, four (4)inches, five (5) inches, or the like. The unitary body UB also has alower topographical region LT that is located distally of the outersurface OS that includes the apertures AP. As is the case for theillustrative embodiment of FIGS. 3A-3D, the outer surface OS of theunitary body UB of FIG. 5 can also include lower topographical LTregions between the aperture AP openings and ridges R (not shown).

In use, the proximal end PE of the fitting F depicted in FIG. 5 can beconnected to the swivel head of a power swivel, such as a Logan 85 tonpower swivel and tightened using an illustrative tool 100 of theinvention. Once secure, threaded set bolts, which can include anysuitable metal or polymer material, such as Teflon®, can be seated inthe threaded bores TB of the fitting F. The set bolts are used to keepthe swivel from backing out of the threaded part of the fitting F whenit changes rotational direction. In this application, the distal end DEof the fitting F can be connected to an R&H Machine high pressure SwivelAssembly No. 10627-13 of Snubbing Swivel Style, which will permit thefitting F to rotate with the swivel head.

As illustrated, the length LE of the FIG. 5 fitting F is greater thanthe length of the fittings F of FIGS. 3A-3D and 4A-4B, and fittinglengths LE can vary depending on the particular application.Additionally the location of the apertures AP in relation to the lengthLE of the fitting F may also vary, and the apertures AP can be locatedwithin the same plane or can alternatively be offset from one another,again depending on the application and number of apertures AP on anyparticular fitting F. Although the lumen LU of the illustrated fittingsF are generally cylindrical, the lumens can vary so as to occupy anyvoid suitable for the service. For example, in some instances the lumenmay form a T shape so as to permit multiple fluid exits in the FIG. 5embodiment. Alternatively, the lumen may curve 90 degrees so as topermit a change in fluid direction through the fitting F. The lumen mayalso form a wide spot within the fitting F and then neck down at theoutlet of FIG. 5 , again depending on the service. Finally, the distalend of FIG. 5 can include any suitable fitting F to mate with anothercomponent, be it a threaded connection or a flange for bolting with areciprocal flange on the other component.

The fittings F of the invention may be made of any suitable materials,such as copper, nickel, chromium, molybdenum, tungsten, carbon steel,stainless steel, such as 316 stainless, aluminum, and alloys or mixturesthereof, such as 4118, 4120, 4121, 4130, 4135, 4137, 4140, 4142, 4145,4147, 4150, 4161 alloy steel and the like.

Certain embodiments of the invention also include a polymeric segmentthat can be used to cover the apertures AP of the fitting F and protectthem from environmental conditions, such as rain followed by freezingconditions. Such segment can include raised areas that fit into each ofthe apertures AP and can easily be removed from the apertures AP. Thesegment can also include a portion for connecting the two ends of thesegment after installation, such as interlocking pieces located at eachend of the segment. Illustratively, the fitting F of the invention canalso include drain ports located appropriately in the fittings F, suchas at the bottom of each aperture AP, to serve as a drain for each ofthe apertures AP to avoid any damage from freezing conditions and thelike.

Turning now to FIG. 6 , depicted is a tool 100 for use in tightening orloosening a fitting F that couples pipe or tubing. The tool 100 includesa bar 105 having a cylindrical elongate body, a proximal end 110, and adistal end 115. The tool 100 further comprises a bell head 120 having aproximal end 125 and a distal end 130. The proximal end 125 of the bellhead 120 includes an aperture 135 that receives the distal end 115 ofthe elongated body 105. The distal end 115 of the elongated body 105 isaffixed in the aperture 135 by a pin that is pressed into the bell head120 after its disposition in the distal end 115 of the elongated body105, such that the elongate body 105 can swing back and forth in abi-direction manner within the aperture 135. Such swing can permit auser to gain some momentum on the elongate body when loosening a fittingF in order to help break the fitting F loose from its connection.

The distal end 130 of the depicted bell head 120 is cylindrical and issized and configured to fit into an aperture AP of a fitting F describedabove. The distal end 130 of the bell head 120 also includes a “J”channel 145 for receiving a protrusion P of an aperture AP of a fittingF described herein. The “J” channel 145 permits the tool 100 toreleasably interlock with the fitting F, such as when a user rotates thetool 100 while placing it into the aperture AP. In other embodiments,the distal end 130 of the bell head 120 can include other structures toreleasably connect the tool 100 with the fitting F. In some embodiments,for example, the protrusion P can be spring loaded and the distal end130 of the bell head 120 can include a small recess for mating with thespring loaded protrusion P so as to releasably connect the fitting F andthe tool 100.

A valve tool 150 is depicted in FIG. 6 at the proximal end 110 of theelongate body 105. The valve tool 150 includes a distal end 160 and aproximal end 155, and occupies a diameter that narrows in a proximaldirection from the distal end 160 of the valve tool 150 so as to permitthe valve tool 150 to slide into the actuators of various sized ballvalves to permit the operation of the valves.

The elongate body 105 can also include ridges R (not depicted), such asmay run the length of the body in a diamond formation, to facilitategripping of the bar, and the elongate body can also include a bore (notdepicted) for use in connecting the bar to a safety lanyard. The tool100 can be made of any suitable material, including carbon and stainlesssteel and their alloys.

The fittings F, bell head 120, and valve tool 150 can be formed duringany suitable alloy casting process, such as sand casting or investmentcasting, as are known in the art. Illustrative sand casting processesinclude forming a mold of the component to be made in sand, followed bypouring molten metal into the casting so as to create a rough form ofthe component. Illustrative investment casting process include forming awax pattern of the component to be made. A ceramic material is thencoated onto the wax to make a mold for casting, and the wax is meltedand removed from the mold. Molten metal is then poured into the ceramicmold and then cast to form the component. Investment casting techniquesare suitable to form the fitting F and bell head 120 of the inventionbecause they permit the castings to include the apertures AP discussedherein, thereby eliminated the step of boring the aperture AP into thefitting F and bell head 120 as discussed below, however either castingprocess can be used to form the components of the invention.

FIGS. 7A-7C depicts an illustrative casting C of a fitting F of theinvention. The casting C forms a unitary body UB that has a length LE, adistal end DE, a proximal end PE, an outer surface OS, and a lumen LU.The outer surface OS extends around the length LE of the unitary body UBand across the face of the proximal and distal ends PE, DE,respectively. The lumen LE extends from the distal end DE of the unitarybody UB to the proximal end PE of the unitary body UB so as to define avoid within the unitary body UB.

The outer surface OS includes eight raised portions RP that extendradially outward from the center line of the lumen LU so as to raise theouter surface OS of the unitary body UB at each raised portion RP. Theouter surface OS is also cast to include lower topographical portions LTthat are adjacent to the raised portions RP. Each raised portion RP inthe depicted FIGS. 7A-7B is cast as solid metal and is configured forboring so as to create an aperture AP in each raised portion RP. Inalternative embodiments, as discussed above, the apertures AP can becast into the fitting F so as to eliminate the boring step.

The lumen LU of the depicted casting C is cylindrical and includes adiameter D and is configured for threading using any suitable machiningtechniques as are known in the art. After the casting C of the FIG.7A-7C embodiment is completed, each aperture AP is then bored using anysuitable machining techniques as are known in the art and such bores canbe made as part of the same process that locates threads into thediameter D of the lumen's LU proximal end PE. Additionally, protrusionholes PH can be drilled into the aperture walls AW after boring forreceipt of the protrusions P which can be pressed through such holes,again using any suitable machining techniques.

All publications cited herein are hereby incorporated by reference intheir entirety as if each had been individually incorporated byreference and fully set forth.

While the invention has been illustrated and described in detail in thedrawings and foregoing description, the same is to be considered asillustrative and not restrictive in character, it being understood thatonly the preferred embodiments have been shown and described and thatall changes and modifications that come within the spirit of theinvention are desired to be protected.

What is claimed is:
 1. A component, comprising: a unitary body, saidunitary body comprising a length, a distal end, a proximal end, an outersurface, and a lumen; wherein said outer surface extends around saidlength of said unitary body between said proximal end and said distalend; wherein said lumen extends within said unitary body in a distaldirection from said proximal end of said unitary body, said lumengenerally defining a void within said unitary body, wherein a portion ofsaid lumen is cylindrical, said cylindrical portion further includingthreads configured to receive a threaded female sub end of a pipe ortube; wherein said unitary body further comprises at least one aperture,said at least one aperture extending from an opening at said outersurface of said unitary body and ending at a location within saidunitary body, said at least one aperture configured to receive a toolfor rotating said fitting around an axis that extends from said distalend to said proximal end so as to permit the tightening and loosening ofsaid fitting to a threaded female sub end of a pipe or tube.
 2. Thefitting of claim 1, wherein said at least one aperture further includesa protrusion extending into said aperture, said protrusion configured toreleasably secure a tool for tightening and loosening said fitting. 3.The fitting of claim 1, wherein said at least one aperture comprises twoapertures.
 4. The fitting of claim 1, wherein said at least one aperturecomprises four apertures
 5. The fitting of claim 1, wherein said atleast one aperture comprises eight apertures.
 6. The fitting of claim 1,wherein said at least one aperture further comprises a cylindricalshape.
 7. The fitting of claim 6, wherein said cylindrical shapecomprises a diameter of at least one inch.
 8. The fitting of claim 1,wherein said unitary body comprises 4130 alloy steel.
 9. The fitting ofclaim 6, wherein said unitary body comprises a generally circular sideview.
 10. The fitting of claim 9, wherein said unitary body comprises aheight of 7⅛ inches when standing on an opening of an aperture.
 11. Thefitting of claim 9, wherein said outer surface comprises a variabletopography.
 12. The fitting of claim 9, wherein said proximal end islocated 2⅝ inches from said distal end.
 13. The fitting of claim 1,wherein said threads begin at said proximal end of said unitary body andextend distally into said cylindrical lumen portion, wherein saidthreads end prior to said distal end of said unitary body.
 14. Acomponent, comprising: a unitary body, said unitary body comprising alength, a distal end, a proximal end, an outer surface, and a lumen;wherein said outer surface extends around said length of said unitarybody between said proximal end and said distal end; wherein said lumenextends within said unitary body in a distal direction from saidproximal end of said unitary body, said lumen generally defining a voidwithin said unitary body, wherein a portion of said lumen iscylindrical, said cylindrical portion further including threadsconfigured to receive a threaded female sub end of a pipe or tube;wherein said unitary body further comprises at least one aperture, saidat least one aperture extending from an opening at said outer surface ofsaid unitary body and ending at a location within said unitary body soas to provide an aperture depth, said at least one aperture configuredto receive a tool for rotating said fitting around an axis that extendsfrom said distal end to said proximal end so as to permit the tighteningand loosening of said fitting to a threaded female sub end of a pipe ortube; and wherein said outer surface further comprises a ridge.
 15. Thecomponent of claim 14, wherein said unitary body comprises eightapertures.
 16. The component of claim 15, wherein each of said eightapertures further includes an aperture wall.
 17. The component of claim16, wherein said eight apertures are connected by said ridge.
 18. Thecomponent of claim 17, wherein said ridge is defined by a plurality oflower topographical regions within said outer surface of said unitarybody.